Multi-disciplinary Design & Detailed Engineering for a Vaccine Manufacturing Plant in Ireland

Design Engineering Success Story 9
Business Case
  • A leading global open-access biologics technology provider was looking for multi-disciplinary engineering services for complete Plant 3D and Piping Detailed Engineering of its vaccine manufacturing plant in Ireland.
  • An expert, global engineering and full-service project management firm placed confidence on Sarla technologies for delivering multi-disciplinary engineering services to its client.
  • Co-ordinating inputs, approvals and closures from multiple stakeholders and accommodating frequent deliverable changes over the course of project remained a key challenge.

We delivered complete Design & Detail Engineering Services covering the following processes and areas:

Processes (Black utilities)

  • Waste Collection Systems
  • Bio waste Drain
  • Fire Water Drain
  • CIP & SIP
  • Biowaste Vent Collection
  • Compressed Air
  • Water Storage
  • Domestic Hot Water
  • Chemical Dosing
  • Non-Potable Safety Shower

Key Areas

  • Natural Gas Generation
  • Cooling Water Generation
  • Plant Steam Generation
  • Blowdown Tank
  • Steam Condensate Collection
  • Chiller Area
Highlights
  • 100% On Time Delivery and more than 90% First Time Acceptance by the client

100%

Remote Support during
the Covid19 lockdown

20,000

Hours. Of
Engineering

15

No. of Dedicated
Engineers

8

Project Duration
(months)

Project Scope
  • Plant 3D modeling
  • Piping Detail Engineering
  • Structural analysis
  • Piping stress analysis
  • Primary & Secondary Support
  • Design & Detailed
    Engineering
  • Piping Isometrics
  • Preliminary & Final MTO
  • Ortho Drawings
  • P&ID Generation
  • Clash Check & Federated model
  • Valve & Weld List
Inputs
  • P&ID
  • Plant layout
  • Piping Material Specification
  • Project Design Specification
  • Structural Loads Details
  • Line and Valve list
Systems, Tools and Standards
  • AutoCAD Plant 3D
  • Advance Steel
  • STAADPro
  • CAESAR II
  • AutoCAD
  • Navisworks
  • BIM 360 Design
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