Batch Process Automation for a Leading Pharmaceutical Company in Indonesia

Pharmaceutical Success Story 9
Business Case
  • Leading global pharmaceutical company wanted to setup Batch process automation to optimize performance of its upcoming manufacturing facility in Indonesia. A leading Global Process OEM selected Sarla Technologies to provide engineering services for Batch Process Automation of an effervescent powder processing plant in compliance with 21 CFR Part 11
    • The Project included implementing Wonderware InBatch for recipe and batch management.
    • Process Areas to be covered were Raw Material Handling (consisting of 8 different Filling Station), Batch Unit (consisting of 9 different materials), Packaging, CIP, Chiller Unit, Leak Test Unit, Dispensing, Ingredient tipping control, Mixing, Track and trace.
Systems and Tools
  • Siemens S7- 1500
  • Siemens TIA Portal V15.0
  • Wonderware System Platform 2017 update 3 SP1
  • Wonderware InBatch 2017 R3 SP1
  • MS SQL & SRS Reports
  • Wonderware Historian
  • Siemens SIMATIC HMI TP700
  • Standards- ISA88 with 21CFR Part 11 compliance
Project Scope
  • FDS Development
  • PLC, HMI & SCADA Application Development
  • InBatch Recipe & Batch Management Application development
  • Reports generation
  • RFID, Barcode Scanner & Printer Integration with Wonderware System Platform
  • FAT at Customer’s Location
  • Onsite start-up and Commissioning
  • Remote Production Support
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