Batch Process Automation for a Leading Pharmaceutical Company in Indonesia
Business Case
- Leading global pharmaceutical company wanted to setup Batch process automation to optimize performance of its upcoming manufacturing facility in Indonesia. A leading Global Process OEM selected Sarla Technologies to provide engineering services for Batch Process Automation of an effervescent powder processing plant in compliance with 21 CFR Part 11
- The Project included implementing Wonderware InBatch for recipe and batch management.
- Process Areas to be covered were Raw Material Handling (consisting of 8 different Filling Station), Batch Unit (consisting of 9 different materials), Packaging, CIP, Chiller Unit, Leak Test Unit, Dispensing, Ingredient tipping control, Mixing, Track and trace.
Systems and Tools
- Siemens S7- 1500
- Siemens TIA Portal V15.0
- Wonderware System Platform 2017 update 3 SP1
- Wonderware InBatch 2017 R3 SP1
- MS SQL & SRS Reports
- Wonderware Historian
- Siemens SIMATIC HMI TP700
- Standards- ISA88 with 21CFR Part 11 compliance
Project Scope
- FDS Development
- PLC, HMI & SCADA Application Development
- InBatch Recipe & Batch Management Application development
- Reports generation
- RFID, Barcode Scanner & Printer Integration with Wonderware System Platform
- FAT at Customer’s Location
- Onsite start-up and Commissioning
- Remote Production Support