Production Monitoring & OEE Dashboard development for Special Purpose Machines at a Leading Automotive Valve Manufacturer in Europe
Business Case
- KPI, OEE Analysis
- Identify Discrepancies and potentials for optimisations
- Calculate Actual count, Rework count and Scrap count for assembly line
- Log rework and scrap reasons as per machines
- Show live Actual, rework and scrap count per hourly per shift basis
- Calculate Plan count as per break time enter by operator on screen
Systems and Tools
- Ignition SCADA (Version 7.9.7)
- MSSQL database (SQL 17)
- Machines: 11 Database machines
- 5 PLC machines and 1 machine for future = Total 17
machines - Reporting Module
- SQL Bridge Module
- Tag Historian Module
- Ignition Standard Licence
Project Scope
- KPI, OEE Dashboard development, testing
- Analyze and modify transaction groups
- Analyze and update stored procedures for Count, Break and Comment issue
- Create global scripts for event-based data recording at source
- Analyze and modify Expression on tags, event script
- Analyze and design timer base to event base trigger system
- Reports generation
Team Size
Offsite Development 3 Engineers
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