Marriage Line Commissioning for Leading Car Manufacturer in Alabama, USA

Business Case

• Automation of Marriage line chain conveyor (Station 10 to Station 190)
• Marriage line a chain conveyor transports the skid to the coupling station, where the chassis is married with the car body

Systems and Tools

• CPU 319F-3 PN/DP & PN/PN couplers
• ET200S (HF and F modules)
• KP32F and ET200S (HF and F modules)
• IPC677C and TP277D
• Lenze 9400, Lenze Protec 8400
• FESTO CPX, SICK CLV650-6120
• Integra Wave 4

Project Scope

• Power on & initial commissioning, Downloading of PLC & HMI
• Cold testing & IO testing
• Estop, Fence gate , safety matrix testing
• Drives & VFD configuration & parameterization
• PN-PN Coupler configuration, Manual actions from HMI
• Interlocks verification, Alarms testing Auto sequence testing
• 3rd party devices interfacing & Nut runner parameterization