The cement industry is under growing pressure to boost productivity, reduce emissions and contain costs, all while maintaining operational reliability. As demand increases and sustainability regulations tighten, manufacturers must modernise their infrastructure and adopt intelligent systems. Sarla Technologies helps cement producers transform operations with advanced automation, electrical engineering, and cement plant digitalisation.
With over 25 years of global expertise, we deliver comprehensive solutions for cement plants with capacities from 10 Mt/day to over 100 Mt/day. Our services include PLC/DCS application development, FAT/iFAT, commissioning and multi-plant data visualization with SAP MII integration, driving precise process control, energy optimization and enhanced environmental performance across the production lifecycle. Using industry-leading tools such as Siemens PCS 7, Rockwell systems, EPLAN, and AutoCAD, we provide robust solutions for centralised monitoring and real-time KPI tracking.
Cement plant automation operates in complex environments where performance, compliance, and reliability are critical. Sarla Technologies helps address these core challenges:
Assist cement producers in implementing and integrating efficient engineering systems such as controls and logics to reduce energy usage and increase operational efficiency
Implementation of control systems and automation technologies to meet stringent regulatory demand, reduced emissions and sustainable practices
Integrated automation and digital monitoring help lower operational and maintenance costs
Modernisation strategies improve reliability and reduce unplanned downtime and maintenance
Leveraging Industry 4.0 tools, electrical engineering and process automation to enable smarter cement production.
Implementation of PLC, SCADA, and DCS systems enables automated control of key process areas such as the raw mill, cement mill (vertical roller mill and horizontal roller mill), coal mill, kiln, packaging, and drive systems for hydraulic and pneumatic processes to ensure precision, safety, and efficiency throughout the cement manufacturing process
Deploying IT-OT integration and data analytics to access real-time and insightful data to monitor equipment health to reduce downtime and operational costs
Providing comprehensive electrical design and integration services for reliable, efficient and compliant power distribution and plant control systems in industrial and commercial applications, utilising industry-leading tools including EPLAN and AutoCAD
Implementation of automation solutions and our data integration expertise, leveraging industry 4.0 technologies enables role-based dashboards and real-time KPI tracking for centralised, efficient plant monitoring
Discover how Sarla Technologies drives innovation and efficiency in the cement industry.
Sarla Technologies supports cement producers in driving productivity, cutting emissions, and preparing for a low-carbon future.
Connect with our team today to explore customised engineering solutions for the next generation of cement plant automation.
