The automotive industry demands rapid innovation, quality precision, and operational agility:
Automotive manufacturers face pressure to maximise output without compromising consistency. Achieving this requires optimised automation, reduced cycle times, and seamless coordination between robots, PLCs, conveyors, and operator interfaces
Automotive plants generate vast amounts of production data but disconnected systems and lack of standardisation lead to data silos. This hinders real-time decision-making, end-to-end traceability, and continuous process improvement across the manufacturing lifecycle
Automotive projects often face tight deadlines, evolving designs, and limited testing windows. Ensuring flawless robot setup, PLC programming, and system validation before production ramp-up remains a persistent challenge
Complex integration of multi-vendor robots, PLC, SCADA, MES and third-party devices to streamline various production processes with deep domain expertise
Sarla Technologies provides end-to-end engineering and automation services for the automotive manufacturing industry, leveraging Industry 4.0 technologies including IT-OT integration and robotics. With deep domain expertise and a future-ready mindset, we empower automotive OEMs and suppliers to build smarter, faster and more connected production environments. Our solutions include:
Implementing PLC, SCADA and robotic systems for automated assembly lines, welding and painting, ensuring precision and speed. Our expertise spans machining, powertrain, body shop, and paint shops, including CNC machines, honing and gauging systems, conveyors, gantry automation, hemming-robotics, presses and special-purpose machines. We specialize in robotics integration, SCADA/HMI development, and CNC connectivity for high-efficiency, consistent production
Deployment and integration of IT-OT systems and data analytics for real-time monitoring, quality control, and downtime reduction. Includes RFID tracking, vision systems, and in-process verification. Our Manufacturing Integration & Intelligence (MII) solutions connect PLCs, SCADA, MES, and ERP for seamless data flow. We also offer plant data reporting, real-time dashboards, and MIS for actionable production insights
Support automotive manufacturers in adopting Industry 4.0 through digital twin simulations, MES/MOM integration, and SCADA-based automation. Our expertise includes deploying sensors, alarm systems, and real-time data networks for consistent monitoring and seamless production control. In addition, our Digital Transformation Consulting helps clients adopt advanced technologies such as IoT, AI/ML and cloud computing for predictive maintenance, product lifecycle management, and smart manufacturing evolution
Seamless third-party system integration is critical yet complex. We ensure real-time data exchange, interoperability and smooth commissioning across automotive production. With OPC connectivity and MES integration, we connect industrial devices to enterprise systems. Our software engineering expertise enables custom MES, QMS, and analytics platforms for specific operational needs, fostering a truly connected manufacturing ecosystem
Sarla Technologies also offers mechanical, electrical, and control system design and detailed engineering for automotive components and automation systems ensuring precision, compliance, and seamless implementation. Furthermore, we support supply chain optimization initiatives through inventory visibility tools, logistics integration, and supplier collaboration platforms
Our deep understanding of automotive processes allows us to deliver specialised solutions across key segments:
BIW (Body-in-White), Hemming (Robotics, Press), Under Body, Hood, Tailgate, Doors
Body Wash, Spray Booths, Primer and Top coat Application, Conveyor systems, Pre-treatment/Electrocoating
Assembly Lines, In-Process Verification, Gauging Systems, SPMs (Special Purpose Machines)
CNC Machines for Blocks, Cylinder Heads, Honing Systems, Data Tracking, Conveyors
Sarla Technologies brings deep knowledge of automotive manufacturing processes and a strong track record of delivering mission-critical projects. Our competencies include:
Deliver end-to-end multi-disciplinary design engineering services for automotive manufacturers covering designs for Body-In-White (BIW), under body, hood, doors, battery and other components utilising CAD tools such as SolidWORKS, Inventor, CATIA, CREO and Siemens NX
Advanced robotic systems for high-speed assembly, precision welding, and material handling. Our solutions include press machines, gauging systems, and integration with SEW drives and Sick CDS systems
Implementing IT-OT and digital solutions for connected manufacturing, enabling real-time insights and agility. Our offerings include plant IT, software development and application development for PLC, DCS, SCADA, and HMI systems. Additionally, we provide Virtual Commissioning (VC) using the TIA Portal to validate and optimize systems before implementation
Streamlining logistics and inventory management with digital tools for just-in-time production
The automotive industry demands rapid innovation, quality precision, and operational agility. Sarla Technologies addresses key challenges faced by manufacturers through a broad range of proven solutions:
Sarla Technologies enables automotive manufacturers to improve efficiency, embrace electrification, and build smart, sustainable plants. The automotive industry is in a period of unprecedented transformation, and we are committed to being your strategic partner leveraging advanced technologies to help you achieve operational excellence, innovate rapidly, and maintain a competitive edge.
Connect with our team today to explore customized solutions.
